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LayonMed
Computer 3D Design · Craniomaxillofacial & Plastic Surgery

Custom 3D computer-aided design for CMF plates, orthognathic fixation systems, and patient-specific onlay implants — engineered to submillimeter accuracy.

Explore Services Our Process
0.1mm
Design Accuracy
500+
Cases Designed
48h
Turnaround Time

Trusted by surgical
and dental specialists

Years of close collaboration with multi-disciplinary teams — from craniomaxillofacial surgeons through to the dental technicians shaping the final restoration.

Maxillofacial & Plastic Surgery

Reconstruction, orthognathic surgery, craniofacial trauma, and aesthetic procedures.

Dentistry

Implant planning, prosthetic design, and occlusal rehabilitation workflows.

Dental Technicians

Lab-side fabrication support for splints, surgical guides, and dental restorations.

Orthognathic Plates Cranial Implants Patient-Specific Onlays Zygoma Plates Mandible Reconstruction Virtual Surgical Planning Titanium 3D Printing PEEK Implants Orbital Reconstruction Cutting Guides Orthognathic Plates Cranial Implants Patient-Specific Onlays Zygoma Plates Mandible Reconstruction Virtual Surgical Planning Titanium 3D Printing PEEK Implants Orbital Reconstruction Cutting Guides

Custom
solutions

Every implant and plate we design is based on the patient's own CT data, ensuring anatomical accuracy and optimal surgical outcomes.

01

Orthognathic Surgery

Complete digital workflow for jaw repositioning — from occlusal analysis to customized fixation hardware design.

  • Le Fort I & BSSO Planning
  • Genioplasty repositioning
  • Occlusal splints
  • Custom guides & plates
02

Tumor Reconstruction

Resection planning with immediate reconstruction using fibula or scapula free flaps shaped to native anatomy.

  • Resection planning
  • Surgical guides
  • Fibula flap segmentation
  • Mandibular reconstruction
03

Surgical Guides

Sterilizable patient-specific guides for precise osteotomies, drilling and segment repositioning during surgery.

  • Osteotomy guides
  • Drilling templates
  • Repositioning guides
  • Dental implant guides
04

Patient-Specific Plates

Titanium fixation plates contoured directly from CT data for perfect anatomical conformity.

  • Mandibular plates
  • Midface & zygoma plates
  • Orthognathic plates
  • Orbital floor meshes
05

Patient-Specific Implants

Fully custom load-bearing implants for complex defects in titanium or PEEK.

  • Cranial implants
  • Mandibular reconstructions
  • TMJ prostheses
  • Subperiosteal dental implants
06

Onlays

Contoured aesthetic onlays for facial augmentation, asymmetry correction and post-traumatic restoration.

  • Jaw/Chin Onlays
  • Malar Onlays
  • Supraorbital Onlays
  • Cranial defect onlays
07

Dental Solutions

Digitally planned and precisely fabricated components for functional and aesthetic dental rehabilitation.

  • Occlusal splints
  • Implant drilling guides
  • Veneers, crowns, and bridges
  • Occlusal planning tools
How It Works

From CT scan
to surgery

01
DICOM Data Submission

Send the patient's high-resolution CT scan. We segment and reconstruct a precise 3D model of the bones, teeth, and soft tissue.

02
Virtual Surgical Planning

In combination with the surgical team the osteotomies, movements, and implant positioning are virtually planned and designed.

03
Implant & Plate Design

Patient-specific implants are designed using advanced CAD software, optimized for anatomical fit, biomechanical load, and screw placement.

04
Review & Approval

Design files are shared with the surgeon for review and approval.

05
Manufacturing & Delivery

Approved designs are sent directly to certified manufacturing partners for 3D printing in medical-grade titanium or PEEK.

Workflow from DICOM upload and AI-assisted segmentation to VPS design and patient-specific surgery
State-of-the-Art Engineering

High-End
technology

A streamlined digital workflow powered by AI, automation, and proprietary planning tools. Select a technology field to learn more.

AI Segmentation

Fast, precise segmentation of teeth, mandible, skull, sinuses, and soft tissue.

Soft Tissue Simulation

Predictive visualization of postoperative facial outcomes before surgery.

Automated Workflows

Script-based standardization for faster, more reproducible planning.

Automated Protocols

Clear reports showing position, thickness, stability, and design details.

Surgeons Trust Us

From the
operating room

The virtual planning cut our OR time by 40%. The pre-bent plates fit the bone exactly as designed — it was remarkable.
Prof. Dr. M. Hoffmann
CMF Surgeon · University Hospital Zurich
Patient-specific onlays designed by this team have transformed our aesthetic reconstruction outcomes. The fit is consistently perfect.
Dr. A. Ferreira
Maxillofacial Surgeon · Hospital São João
The 48-hour turnaround is game-changing for urgent reconstruction cases. Design quality is always impeccable.
Dr. K. Müller
CMF Surgeon · Charité Berlin
Start Your Case

Every patient
deserves a perfect fit

Submit your DICOM data and we'll have a design proposal ready within 48 hours. No case is too complex.